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Accidental damage is not the only cause of cracked cylinder blocks

25th May 1985, Page 72
25th May 1985
Page 72
Page 72, 25th May 1985 — Accidental damage is not the only cause of cracked cylinder blocks
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Metalock repairs return components to their original strength — sometimes even stronger.

The world-wide Metalock organisation repairs in excess of 1,000 engine blocks an' I heads in a single year. It is not onl irelessness that brings a damagt cylinder block into one of the many Metalock workshops, flaws undetected during manufacture come to light at sometime, severe frost conditions are another frequent cause, even design faults have been overcome by the expertise of Metalock engineers, saving manufacturers and operators many thousands of pounds.

Some repairs require the additional strength provided by Masterlocks. These are sometimes steel insertd specially shaped to take up inherent weak spots in casting design, making the repaired component stronger than new. This way a casting would never again fracture at this point. The Metalock organisation operates a continuous research and development programme. No other repair method imitating the Metalock process has such support. Much research is undertaken at Fulmar Research and Hamburg University, as well as in our own workshops. Strict quality controls are exercised, ensuring the repeatable accuracy of the method. The Metalock repair has been used throughout industry, local government departments, and shipping including the Admiralty. The company holds a permanent Lloyd's certificate. The Angel & Williams nisi( welding method relies heavily e the expertise of the operator and h knowledge of metallurgy, ar accurate control of the he. treatment, Unlike the Metalot cold repair which frequently accomplished with little disman ling and repaired on site, the fusic welding repair can only be carri€ out in the workshop with hei treatment facilities. Every cor ponent is preheated in a muffle, ar the welding takes place throu[ the full thickness of the sectio New metal is added, a drip at time, by oxy-acetylene proces Dirt and dross is dug out to gi% a fine clean grain that is free hard spots, and machinable for the necessary work to be carri€ out to bring the part back to goo, and often as new' conditiol Minimising distortion of compoi ents when applying heat in pri paration to welding and-. stre; relieving after welding is a con plicated business and requires great deal of knowledge ar practical experience on the part the operator.

Utmost Reliability

All workshop repairs are thorough tested usually in excess normal working conditions — you can be sure your Metaloc repair will give your casting a on safe and reliable life. Metaloc repairs are guaranteed.


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