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20th October 1988
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Page 42, 20th October 1988 — 7OUGH OFF
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THE TRACK With the Constructor 30.261_ 8x4 tipper, Leyland Daf has come up with another basic, tough, productive wagon: hopefully when re-engined it will retain its gutsy feel. 'Bloomin' Ada!" Alf Tupper, the Tough of the Track", would say, if conponted with the fabulous ooze that cornrises Smith's quarry after a week of rain. 'he cloying yellow clay colours the masive puddles, which give a jaundiced reection of the Leyland Daf Constructor 0.26L 8X4 Tipper, the lightest eight:gger in the company's range.

Smith's quarry would not make a very ood cross-country course for Tupper, he demon runner, who still lives on in the ages of the comic Victor. It does, howevr, provide an excellent testing ground for he Constructor while loading prior to runing round Commercial Motor's Milton :eynes-based tipper route.

The Motor Panels-built Constructor cab ; now well known to tipper operators, aving graced Scammell tippers before the .eyland takeover. Like Tupper, the cab's isage is blunt, and no-nonsense. The narow cab is also used on 6x4 Constructors nd, if nothing else, the front mudguards provide walkways from the cab to the tipping gear for inspection.

On the face of it, the story of this truck has parallels with the introduction of the Roadtrain and Roadrunner models. It was announced soon after the Daf merger with Leyland, but had been planned long be fore. The choice of the Leyland TL11C engine has proved slightly embarrassing, however, as Daf did not take over the Leyland engine plant, which stayed in the hands of the Rover group. This meant that if this useful model was to have a future, Daf would either have to buy the engines from Rover group (a limited life solution), or re-engineer the lightweight chassis to accept another power unit.

Constructor Six models, using a similar chassis to the 30.26L, have already been engineered to accept the Daf DHS 8.25litre charge-cooled engine, but this unit does not have the torque of the Leyland TL11C and seems unlikely to be used as a replacement in the four-axle 30.26L. The more likely solution will be the use of Cummins C-series engines for the other six-wheeled tippers, the 30:26L, and possibly even the lightweight Cruiser artics. Leyland Daf will be talking about the replacements soon, as the TL11C engine production line will be closing at the end of this year. (CM 12 July).

Whatever happens, yet another Ley model has started life with a power unit that is soon replaced, which can hardly inspire confidence amongst potential operators. This is doubly unfortunate because the TL11C is an excellent power unit, which will take some beating.

The 30.26L, claimed to be the lightest 8x4 tipper chassis on the UK market, was first revealed at the Scottish Show, in September 1987. The first registration was in April 1988, so sales have been understandably low this year, totalling only 34 vehicles — 1.3 of the 8x4 tipper market. The rest of the Leyland Daf 8x4 tipper range holds 23.5% of the same sector.

The chassis was provided for test with a superbly welded Wilcox aluminium alloy body and Drum single-ram tipping gear. Apparently Wilcox normally uses Edbro tipping rams but the high demand for tippers has meant using the Drum equipment as well.

We saw nothing inferior about the Drum ram in use, although the in-cab controls are mounted on great thick steel plates, and look as if they are borrowed from an oil rig.

The list of extras on the vehicle comprises: a dozen 7.5x22.5 alloy wheels and extra-length wheel studs (23,295 exVAT); Wilcox 15.75m alloy aggregate tipping body (24,950 ex-VAT); Drum IC 165 single-ram tipping gear (3,600 ex-VAT); automatic brake slack adjusters (2645 exVAT); radio cassette (2190 ex-VAT), and two-person automatic tachograph (2100 ex-VAT).

• DRIVELINE

All 'nipper is now in the twilight of his running career, although he can still win the odd county race. Living on "luverley grub" (fish and chips) and running on worn-out spikes, he is a maintenance mechanic with a travelling fair. Like Tupper the Leyland TL11C engine is in the dog watch of its production life.

The power unit has a development history that dates back to the Leyland 680 engine, well before the last war. The engine was later produced under licence by Daf and Pegaso, then developed by the two companies separately in parallel with Leyland. Producing 188kW (252hp) instal led in the chassis, the unit is a very basic 11.1-litre, six-cylinder, four-stroke, blown diesel which is coupled to a Spicer SST 8010, 10-speed, constant-mesh gearbox. Gears three to 10 are in a traditional Hpattern, with each pair of gears selected by means of a split control on the lever. Reverse is opposite first and second; it is easy to remember, and use.

A Dana Spicer twin-plate clutch is used, and the rear axles are epicyclic units with a lockable third differential that locks the first axle in the bogie.

• PERFORMANCE

Like steam trains in shunting yards, the idling Leyland engine tends to clank a bit — a sound rather like hitting a wooden spoon against a galvanised bucket filled with wet towels. On the move the noise deepens, and when climbing Edge Hill it became a cacophony in the base section, with the treble filled with the whine of gears. At 2,300rpm in third gear, just before the governor run-out, the sun shades flapped, the instruments became a blur, and it became hard for the driver to keep his foot steady on the throttle. This was real hill climbing!

In fact with just 188kW on tap, the engine is a bit breathless at times. Driver unfamiliarity and strong headwinds together cannot entirely account for the low average speed of 62.1km/h. If the power is a bit low, however, the torque covers up for it. The engine is just inside its green sector at 641un/h (40mph) in 10th gear with the rev counter needle holding on to the last green portion in the economy band like a bat to a rafter. Tenth gear can be used in most situations; even up some moderate inclines and in any case it is a simple matter to take ninth gear on the Spicer box by selecting low on the gear lever switch, depressing the clutch, and blipping the accelerator.

Spicer boxes seem to have picked up a bad reputation along the way, but we found its installation in the Constructor to be well mannered. True, activation of the splitter results in clunks from deep within the driveline, but it is not a stressed grating noise. It is more of a "split-is-in-andall's-right-with-the-world" sort of noise, and is reassuring rather than worrying. Gear lever loads are pleasantly low, fast changes are always hindered by need for a double de-clutch up and do the box.

• ECONOMY

The Leyland engine's fuel economy v hindered by three-quarter headwinds the motorway on day one, and skit winds down the A-roads on day tv There were gusts up to 64km/h (40mp an average of around 271cm/h (limp and intermittent showers of rain. In sr of this the Constructor fared creditab giving 36.6 litres/100km (7.71mpg) at average speed of 62.11crniti (38.6mph).

In our comparison charts only t Cummins-powered Seddon Atkinson R L25 beats its fuel economy, but at a mt lower average speed. Although the 3 cab is no longer available, the driveli can be specified with the 311 cab, so a sumption should not differ too much.

The other vehicles (apart from t Mercedes-Benz) have more power th the Constructor 30.26L so their journ times are faster, but at the cost of ft consumption. It is interesting to noi however, that while the higher-pow Perkins Eagle-engined Constructor 30. is pushing out a whacking 207kW, its ft consumption is only 0.3 litres/1001un gr ter than the Constructor's.

• HANDLING

Steel taper-leaf semi-elliptic springs round means that the Constructor has h to be fitted with dampers to prevent OVE exuberant oscillations. The dampers CE tainly do their job, and there is no sign bouncing springs, but the unladen vehk is a bit of a handful Travelling fast ov railway crossings is not a good idea unle one is looking for Leyland Dafs headlinii pattern on the top of one's head. In spi of the all-speed governor, it is difficult avoid a pumping action on the thrott when unloaded, because of the tippez hard springing.

Loading the vehicle, of course, curi this problem almost completely, and all allows the suspension to start to wo properly. There is little roll, no pitchin, and the bouncing disappears. Fast come can be taken in confidence; it is a differe: truck altogether.

The steering suffers from the mi sixties power-steering malady, of terril deadness around the straight-ahead pot tion. Travelling in a straight line, tt steering wheel is used to lend guidance 1 a truck getting its actual directions fro the wind, the road camber, the thrott position, and, it would appear, 0, Moore's Almanac. Perhaps the new engir could be accompanied by a replacemei steering stystem.

No dynamic brake tests were possib at the Motor Industry Research Associ tion's proving ground, because of the w( conditions, but despite the main air tar running a bit low on pressure, braking efficiencies are good. When running unladen the brakes needed a gentle touch, but no more so than other unladen trucks, and the stopping is positive and progressive when laden.

The only problem we had with the test truck was a seized piston in the differential locking mechanism, which left the lock engaged. Daf Aid mechanics got out to us within 45 minutes, but had to disarm the switch as they had no replacements with them.

The Constructor cab is clearly designed to suit a harsh working environment, with unsprung seats, a spartan dashboard, and plastic covering everything for ease of cleaning. Even the window winders have an economy-pack feel about them, being stiff to operate. There is little room in the cab, especially for driver's notes, although there is a large lockable glove box for storing running sheets, sandwiches, and the like. The long shelf above the windscreen is unsuitable for storing anything loose as cornering shifts items from one side to the other with unseen clunks.

Most annoying of all is the fascia itself, with all the instruments under thick glass. If God had meant all of a vehicle's instruments to be grouped together under the same piece of highly relective glass he would have given us polarised eyes to see ■ them with. Our other quarrel with the fascia concerns the units of calibration used for the air pressure gauges. What are KPa? The concensus at Commercial Motor is that they are Kilo Pascals, and are pretty silly units of measurement when most of us use Bar or PSI.

• SUMMARY

Despite its various financial beatings in the past, Leyland Trucks never quite lost the knack of producing tough, no-frills productive vehicles. With the TL11C engine the Constructor is slightly underpowered, but like the best of British underdogs (Alf Tupper included), it has plenty of heart. In the case of this tipper that heart takes the form of considerable reserves of torque, which the Daf equivalent simply cannot match. Leyland Oaf will have already made the decision on the engine's replacement, and we can only hope that its decision has been a wise one.

The 30.26L has an excellent payload at 20.975 tonnes, and is reasonably priced at “6,010 ex-VAT. Economy from the TL11C is not brilliant, weather notwithstanding, but although the Perkins unit in the Constructor 30:30 is probably more efficient, the old Leyland engine should clank its way along earning a steady income for any operator. The all-steel suspension is not the most advanced on the market but it gives a reasonable ride and is simple to maintain and repair.

The cab is cramped and spartan, and the instrument choice is an accountant's rather than an operator's dream, but then again, sprung seats, and fancy trims don't win races, as Tupper might say.

0 by Andrew English

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